Fast Turn PCB Assembly Services For Aerospace Industry
The aerospace industry depends on speed, safety, and reliability, and so do we. At A2Z EMS, our aerospace PCB assembly services are engineered to meet the demands of mission-critical applications while reducing lead times.
From rapid prototype PCB assembly to full-scale production, we deliver high-precision builds that support aviation, defense, and satellite systems. As a trusted electronics manufacturing company, we combine fast turnaround with consistent quality to ensure your boards are ready for the environments where they matter most.
Flexible low-mid volume production
High Mix Assemblies
98.02% On-time Delivery
Made in USA
ISO, IPC & ITAR Certified
20,000 sq.ft Manufacturing Space
Trusted by Top Aerospace OEMs
We are a long-standing partner for global aerospace leaders who rely on our aerospace circuit board assembly expertise to deliver consistency and reliability.
Quick Turnaround Times
Our advanced facilities allow us to complete turnkey PCB assembly projects within competitive timelines without compromising quality.
Flexible Day Turns
We provide flexible production schedules to match the dynamic requirements of PCB assembly for aerospace industry clients.
ITAR Registered
A2Z EMS is ITAR registered, ensuring compliance for defense and aerospace PCBA services that meet strict government regulations.
Wide Range of PCB Technologies
From using multilayer boards to rigid-flex, we deliver printed circuit board assembly solutions tailored for aerospace application performance.
01
Avionics
Precision aerospace PCB solutions are the backbone of avionics, powering navigation, control, and flight monitoring systems. Every board we build is engineered for consistent performance in high-pressure conditions, giving pilots and operators complete confidence in their equipment.
02
Engine and Power Management
Engines demand stability and safety. Our PCB assembly in the USA for engine and power management systems provides accurate monitoring, dependable performance, and improved fuel efficiency. With every circuit board tested for reliability, we help aerospace OEMs maintain operational excellence.
03
Satellite Systems
Space applications require technology that can endure extreme environments. A2Z EMS engineers and assemble aerospace PCBs for conditions of orbital operations. From satellites to ground systems, we deliver boards that maintain signal clarity and reliability across distances.
04
LED Lighting Systems
Lighting plays a key role in safety, comfort, and visibility across aircraft. Our aerospace assemblies power both cabin and external aviation lighting with durability, energy efficiency, and a long operational life,meeting the strict standards required for aerospace environments.
05
Communication and Navigation
Clear communication and accurate navigation are the heart of aviation safety. Our aerospace circuit board assembly supports systems that connect aircraft to control centers and satellites. These solutions are engineered to reduce interference, improve connectivity, and maintain seamless operation at all times.
06
In-Flight Entertainment Systems
Passenger comfort depends on reliable technology. With our aerospace PCB assembly services, in-flight entertainment systems run smoothly, providing continuous movies, music, and connectivity for travelers. Each board is crafted to handle extended hours of use without performance drops.
07
Cockpit & Board Instrumentation Control Systems
Pilots rely on instrumentation that is both accurate and responsive. We specialize in printed circuit board assembly that powers cockpit displays, control systems, and monitoring panels. These boards are built with precision, helping maintain safety and trust in critical environments.
08
Power Supplies
Stable and efficient power distribution is the foundation of every aircraft. Our PCB assembly services deliver robust power supply systems engineered to handle fluctuating demands while protecting sensitive electronics across aerospace applications.
Our Aerospace PCB Assembly Capabilities
A2Z EMS delivers complete aerospace PCB services backed by state-of-the-art facilities and experienced engineers. Our expertise includes:
For compact, high-density aerospace electronics requiring lightweight and space-efficient solutions
For robust mechanical connections, ideal for vibration-resistant and mission-critical aerospace systems
Mixed Technology Assembly
Combines SMT and THT for assemblies that demand both performance and durability.
From prototypes to full production and box build assemblies, A2Z EMS delivers scalable PCB integration solutions tailored to aerospace requirements
We assemble aerospace-grade cable harnesses that ensure secure signal and power delivery across complex systems.
Advanced Testing and Validation
We offer Automated Optical Inspection (AOI), X-ray inspection, functional testing, and thermal stress analysis.
Our Certificates
Your aerospace systems demand more than just precision, they demand verified quality. At A2Z Electronics LLC , we meet the most respected certifications in the industry.
These standards ensure that every board we build is ready for takeoff technically, operationally, and in terms of compliance.
ITAR Registered - Supporting secure defense and aerospace builds
RoHS Compliant – Environmentally responsible processes
IPC-A-610 – Workmanship standards for electronics reliability
ISO 13485:2016 – Certified quality management built on traceability and consistency
FAQs
At A2Z Electronics LLC, our aerospace PCB assembly services follow strict quality systems, including ISO 9001 and AS9100 standards. Every board undergoes advanced inspection, electrical testing, and functional validation to meet aerospace-grade reliability requirements.
Lead times vary depending on complexity, but our turnkey PCB assembly solutions typically range from a few weeks for prototypes to slightly longer for large production runs. We also provide expedited services for time-sensitive aerospace projects.
We maintain quality through a combination of advanced equipment, skilled engineers, and rigorous testing protocols. Each printed circuit board assembly is inspected for defects, stress-tested under demanding conditions, and documented for full traceability.
Yes. A2Z Electronics LLC is ITAR registered, which allows us to provide compliant aerospace PCB services for defense and government aerospace systems. This ensures security, confidentiality, and strict adherence to U.S. regulations.
Absolutely. Our aerospace PCB assembly processes are aligned with AS9100 requirements, covering design, production, and quality management. This compliance ensures that every project meets the standards expected in the aerospace industry.
A2Z Electronics LLC provides complete electronics manufacturing services for aerospace companies in Illinois and across the USA. With facilities in the region, we support local OEMs with reliable aerospace PCB assembly services backed by advanced testing and certifications.
You can find reliable aerospace PCB assembly services at A2Z Electronics LLC, offering high-performance builds, fast turnarounds, and full compliance for aviation, defense, and satellite applications.