Precision-Engineered PCB Assembly for Defense & Military
Military electronics are built to meet strict standards for reliability and durability. Our military PCB assembly services are designed to deliver repeatable performance and trusted results in high-stakes applications.
With advanced PCB assembly in the USA, A2Z Electronics LLC offers fast prototyping and scalable production backed by testing, documentation, and inspection at every stage. We help our customers move confidently from concept to deployment, with consistent quality and dependable timelines.
Flexible low-mid volume production
High Mix Assemblies
98.02% On-time Delivery
Made in USA
ISO, IPC & ITAR Certified
20,000 sq.ft Manufacturing Space
Quality Assurance at Every Stage
Every board goes through strict inspection, functional testing, and quality review. Our focus on quality is consistent across all levels of defense PCB assembly, from small runs to full production.
On Time & JIT Delivery
Our facility supports both scheduled and Just-in-Time (JIT) deliveries to align with program timelines and production forecasts. We deliver when you need it, with no surprises.
Flexible Day Turns
We understand the importance of fast lead times in defense development. Our production model includes rapid turnarounds for prototypes and urgent program support.
ITAR Registered
We are fully ITAR registered, giving you peace of mind when it comes to sensitive designs, data security, and export compliance. All military programs are handled under secure processes with full confidentiality.
Wide Range of PCB Technologies
We work with all major PCB types including rigid, flex, rigid-flex, and HDI. This allows us to meet the wide-ranging demands of defense assemblies, from control panels to communication systems.
Applications of PCB Assembly in Defense Industries
Our military electronic manufacturing services support a wide range of defense platforms that rely on consistent, high-performance circuit assemblies. We work across land, air, sea, and space systems.
01
Communications Systems
We manufacture PCBs for secure communication modules that maintain operational clarity in the field and across networks. Our boards support encryption, radio, satellite, and tactical interfaces.
02
Radar and Surveillance Systems
Radar, imaging, and early warning systems rely on stable and high-speed signal processing. Our defense PCB assemblies are engineered for minimal signal loss and long-term reliability.
03
Navigation and Control Equipment
From GPS units to missile guidance interfaces, we provide PCB assembly for defense systems that support secure and accurate navigation for both manned and unmanned vehicles.
04
Weapons and Missile Guidance Systems
We build rugged electronics that integrate into defense weapons systems and missile control. These defense PCB assemblies are built to withstand vibration, shock, and environmental stress.
05
Avionics and Flight Control Systems
In-flight systems require lightweight, high-density electronics with absolute reliability. Our boards support flight computers, cockpit controls, and autonomous UAV navigation systems.
06
Ground Combat Systems
We deliver PCBs used in tanks, transport vehicles, and battlefield control systems. These boards are built for constant operation in dynamic and harsh conditions.
07
UAV and Drone Payloads
Our defense electronics assembly includes lightweight, precision-engineered PCBs for drones and autonomous systems, including surveillance payloads, control modules, and data transmission boards.
08
Space-Based Military Systems
We support government and defense contractors with defense military PCB assembly for space applications, offering assemblies with tight tolerances and environmental protection.
Our Capabilities for Military-Grade PCB Assembly
A2Z Electronics LLC provides full-service military PCB assembly under secure, traceable, and quality-controlled processes. Our capabilities include:
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Ideal for compact, high-reliability military electronics that require precision and space efficiency.
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Provides strong mechanical stability for mission-critical components used in rugged environments.
Mixed Technology Assembly
Combines SMT and THT for defense systems requiring both compactness and durability.
Complete assembly of military enclosures, wiring, PCBs, and connectors—ready for deployment.
We build durable, military-grade cable assemblies that meet shock, vibration, and EMI standards.
Protective finishes ensure long-term durability in extreme conditions, including moisture, dust, and temperature swings.
RoHS Compliant – Environmentally responsible processes
IPC-A-610 – Workmanship standards for electronics reliability
ITAR Registered – Secure and export-compliant operations
Request a Quote for Your Defense PCB Assembly Project
From ground-based systems and UAVs to avionics and space-grade platforms, A2Z Electronics LLC is your trusted partner for military PCB assembly that meets the demands of mission-critical performance. Our team is ready to support your next defense program with secure processes, fast lead times, and consistent quality.
FAQs
Turnaround times depend on the complexity and volume of your build, as well as component availability. At A2Z Electronics LLC, we offer flexible day turns and scheduled deliveries to meet defense project timelines. For urgent builds or prototypes, our team will work closely with you to deliver on time while maintaining full quality control.
Yes, we support both prototype and high-volume military PCB assembly projects. Our quoting process is straightforward just send us your BOM, Gerber files, and production requirements. We’ll return a detailed quote with lead time, pricing, and options that fit your program’s scale and timeline.
We use rugged, military-grade materials selected for durability, thermal stability, and electrical performance. These include high-temp laminates, copper cores, polyimide substrates, and ROHS-compliant surface finishes. Material selection depends on your system’s environment, whether it involves vibration, altitude, or extreme temperatures.
You can request a quote by contacting us at info@a2zems.com or through our Request a Quote form. Please include your technical files and any delivery requirements. Our team will review your project specifications and respond with a tailored quote for your defense PCB assembly needs.
We offer a range of protective options to extend the lifespan and stability of your defense PCB assemblies. These include conformal coating & potting, and optional ruggedization steps like vibration testing or thermal cycling. These measures help protect your electronics in harsh environments, including high-humidity, high-vibration, and high-altitude conditions.