Engineering Services in USA
A2Z EMS provides cutting-edge engineering services for custom Printed Circuit Board manufacturing. We offer customized solutions that satisfy particular demands on performance and features. We can provide complete design and layout services that maximize circuit functionality and manufacturability. By prioritizing quality and efficiency, we guarantee the smooth integration of components, strict testing, and compliance with industry standards, producing dependable and inventive printed circuit boards (PCBs) for various applications.
Our area of expertise at A2Z EMS offers the latest engineering services for custom PCB design. Our all-inclusive solutions include thorough design and layout services that maximize circuit functionality and manufacturability through innovative software and techniques. With a dedication to efficiency and quality, we guarantee the smooth integration of components, stringent testing, and compliance with industry standards, producing dependable and creative Printed Circuit Board assembly suited to a wide range of application requirements.
650+
Unique Designs
Build In Last 12
Months
JIT
Fast track
Assembly For
JIT Designs
3
High Speed Pick &
Place Machine
Dedicated For NPI
Benefits of Our Engineering Services
Comprehensive Design Support
We provide comprehensive PCB design services using advanced tools and methodologies to create optimized PCB layouts that enhance functionality and manufacturability.
Product Performance
Our engineering services focus on increasing product performance through meticulous design. These services ensure efficient signal integrity and reliability in various operating conditions.
Faster
Time-to-Market
We accelerate time-to-market with streamlined processes and efficient project management. These processes ensure quick turnaround times without compromising quality or innovation.
Our Capabilities in Engineering Services
We leverage advanced design tools and software to develop innovative pcba's layouts that optimize performance and manufacturability, ensuring precision and efficiency in every design.
Prototyping
and
Testing
Our prototyping and testing services allow us to validate designs rigorously and refine functionality before full-scale production, minimizing risks and enhancing reliability.
Wide Range of Applications
We have expertise in various applications for wire harness assembly, from automotive and aerospace to industrial machinery and consumer electronics. At A2Z, we deliver tailored solutions to meet diverse industry needs.
Tech Sheet
Technology | Standard Technology | Advanced Technology |
|---|---|---|
Maximum Panel Size | 12"X18"Length | 22"X18"Length |
Maximum Board Thickness | 5MM | 5.8MM |
Minimum Edge of panel to Component for single side panels
(Panel mostly like be V-scored) | 0.5MM | 0.4MM |
Minimum Edge of panel to Component for Double side panels
(Panel mostly like be V-scored) | 0.75MM | 0.5MM |
Screen Printer accuracy | 0.2MM | 0.08MM |
SMT Placement accuracy | 0.05MM | 0.025MM |
Smallest component package size | 01005 Imperial (0402 Metric) | 008004 Imperial |
Reflow Profile method and equipment | KIC PROFILER | KIC PROFILER |
SPI Capability | 3D SPI Inline with SPC reporting | 3D SPI Inline with SPC reporting |
Component Lot/date code traceability process | all receiving is tracked under the ERP and saved in cloud | all receiving is tracked under the ERP and saved in cloud |
Lot Tracebility | Online portal, Muliple Manufacturing Lots with full tracebility to individual Mo thru the ERP. | Online portal, Muliple Manufacturing Lots with full tracebility to individual Mo thru the ERP. |
AOI Capability | 3D AOI with Spc Reporting | 3D AOI with Spc reporting |
BGA/PoP Capability | Min-1MM X 1MM, Max-50MM X 50MM | Min-1MM X 1MM, Max-50MM X 50MM |
Smallest BGA pitch capaibility | 0.4 MM | 0.35MM |
Smallest pitch connectors Capability | 2.54MM | 1.52MM |
Smallest Pitch QFN Capability | 0.5MM | 0.4MM |
Smallest Pitch WLCSP Capability | 0.5MM | 0.4MM |
Tallest Component Capability | 6MM | 10MM |
Largest Component Capability | 2 Inch by machine | 6 Inch by machine |
Component to Component Spacing requirement | 20 mils | 12 mils |
Shield-Shield Spacing requirement | 1.5 MM | 0.7 MM |
Stencil Type used for designs with 0201 and 0.35 pitch BGA | 3 mils nano | 3 mils nano |
Minimum Stencil Webbing for Passive/fine pitch parts | 0.3MM | 0.25MM |
Minimum Paste area and aspect ratio capability | Minimum 0.7mils area with aspect ratio 1.55 mils | Minimum 0.7mils area with aspect ratio 1.55 mils |
Minimum Panel Size | 3"X3" length | 2.5"x 3" length |
01
Commitment To Quality
Our commitment to quality is unwavering, backed by stringent quality control measures and adherence to industry standards, ensuring superior performance and durability in every assembly.
02
Custom Solutions
We specialize in providing custom PCB engineering solutions by collaborating closely with clients to address unique challenges and deliver tailored designs.
03
Engineering Services Process
The steps to the Engineering Design Process are: specify requirements, choose the best solution, develop and design, test and evaluate the prototype.
04
Initial Consultation
The process begins with initial PCB design consulting where we gather project requirements, discuss goals, and outline expectations to ensure a clear understanding.
05
Design and Development
Our experienced engineers embark on detailed PCB design manufacturing and development phases, using advanced tools and methodologies.
06
Prototyping and Validation
Before going into full-scale manufacturing, we continue with the prototyping and validation phases, putting concepts through rigorous testing.
07
Production and Support
After validation is completed successfully, we go on to production, where our staff manages manufacturing procedures and offers continuous assistance.
Certifications
FAQ's
FAQ's
Yes, we provide complete schematic design and PCB layout services. From initial circuit design to final PCB layout, our team ensures your design meets both functionality and manufacturability requirements.
We offer PCB design services across a wide range of industries, including automotive, aerospace, medical devices, telecommunications, industrial automation, and consumer electronics. We customize our designs to address the unique requirements of each industry.
Yes, we follow industry-standard design guidelines like IPC, MIL-SPEC, and RoHS compliance. We ensure your design meets the necessary specifications for reliability, performance, and regulatory requirements.
The cost of PCB design and engineering services depends on factors like project complexity, volume, and specific requirements. We provide custom quotes to ensure that you get the best value based on your design needs.
Yes, we offer prototypes after the PCB design is completed. We work with you to ensure the design functions as intended before moving on to full production, ensuring quality and accuracy.
Yes, we provide PCB reverse engineering services. Our team can analyze existing PCB designs, extract critical information, and help recreate or improve your designs, especially when original design files are unavailable.
Yes, we assist with regulatory compliance and certifications during the design stage. We ensure your design adheres to standards such as UL, CE, and RoHS to help streamline the certification process.
Absolutely! We help with EMI/EMC compliance by designing PCBs with the necessary shielding, trace routing, and grounding to meet electromagnetic interference (EMI) and electromagnetic compatibility (EMC) requirements, ensuring reliable product performance.
Yes, we offer both rigid-flex and flexible PCB design services. Our team is skilled in designing PCBs that can bend or flex without compromising functionality, perfect for compact or complex applications.
Yes, we offer long-term engineering support even after the design delivery. Whether it’s for adjustments, troubleshooting, or future revisions, our team is available to ensure your design continues to meet your needs.