PCB Assembly Services In Illinois
In the heart of Illinois’ bustling electronics industry, A2Z EMS is the go-to provider for comprehensive PCB assembly solutions. As a leading PCB assembly company, we combine cutting-edge technology with expert craftsmanship to deliver top-tier results tailored to your needs.
From initial design to final production, our PCB assembly services ensure precision, reliability, and unmatched quality every step of the way. Serving industries like aerospace, medical devices, and industrial applications, we understand the importance of seamless, high-performance electronic components.
Businesses seeking dependable PCB assembly in Illinois rely on us for efficient and scalable solutions. Whether you’re prototyping or scaling up production, our team is committed to turning your vision into reality while exceeding expectations.
Partner with A2Z EMS to transform your electronic manufacturing experience—crafted for excellence, powered by innovation.
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Our Specialized PCB Assembly Services
Cable & Wire Harness Assembly
Our wire harness assembly and cable harness assemblies services ensure reliable, custom-fit solutions for your electronic systems, enhancing performance and durability while meeting precise design and quality standards.
Box Build Assembly
We specialize in box build assembly, providing end-to-end integration solutions, from component assembly to final product testing, ensuring a complete and efficient manufacturing experience tailored to your needs.
PCB Coating & Potting
With expertise in PCB coating and potting, we protect your circuits from environmental hazards like moisture and dust, enhancing durability and ensuring long-lasting, reliable electronic components.
Our PCB Assembly Process
At A2ZEMS, our pcb assembly process is streamlined for efficiency and precision. From design to production, our fast turn PCB assembly ensures rapid delivery without compromising quality, making it seamless and reliable for every project.
Initial Design & Prototyping
Our PCB assembly prototyping services ensure accurate initial designs, enabling rapid testing and refinement for flawless performance and seamless transition to full-scale production.
Sourcing & Placement
We source high-quality PCB components, ensuring precise placement and integration for reliable performance, optimizing the manufacturing process from start to finish.
Quality Check at Every Step
Our rigorous PCB testing ensures every assembly meets the highest industry standards, guaranteeing reliability and excellence at every stage of the process.
Final Processing & Assembling
The assembly of PCB culminates with meticulous final processing, delivering a ready-to-use product that aligns with your exact specifications and quality expectations.
Tech Sheet
Technology | Standard Technology | Advanced Technology |
|---|---|---|
Maximum Board Thickness | 5MM | 5.8MM |
Minimum Edge of panel to Component for single side panels
(Panel mostly like be V-scored) | 0.5MM | 0.4MM |
Minimum Edge of panel to Component for Double side panels
(Panel mostly like be V-scored) | 0.75MM | 0.5MM |
Component Lot/date code traceability process | all receiving is tracked under the ERP and saved in cloud | all receiving is tracked under the ERP and saved in cloud |
Lot Tracebility | Online portal, Muliple Manufacturing Lots with full tracebility to individual Mo thru the ERP. | Online portal, Muliple Manufacturing Lots with full tracebility to individual Mo thru the ERP. |
AOI Capability | 3D AOI with Spc Reporting | 3D AOI with Spc reporting |
Smallest pitch connectors Capability | 2.54MM | 1.52MM |
Shield-Shield Spacing requirement | 1.5 MM | 0.7 MM |
Minimum Component spacing from a part that selective soldering is used on | 10MM | 8MM |
Wave or Selective Solder | Tin Lead Wave, Lead free Wave and 5 selective machines | Tin Lead Wave, Lead free Wave and 5 selective machines |
Nitrogen Generator | Inhouse for selective Soldering | Inhouse for selective Soldering |
Maximum Panel Size | 12"X18"Length | 22"X18"Length |
Minimum Panel Size | 3"X3" length | 2.5"x 3" length |
Gallery
01
Precision & Quality Control
At A2ZEMS, precision drives everything we do. Our rigorous quality control ensures that every service meets the highest standards for performance, durability, and reliability.
02
Fast & Affordable
With our fast turn PCB assembly, we combine speed and affordability without compromising quality. Our efficient processes deliver top-notch PCB assembly on time.
Why Choose Us for PCB Assembly ?
When it comes to the assembly of PCB, A2ZEMS is the trusted choice in Illinois. With cutting-edge technology, unmatched precision, and industry expertise, we deliver reliable, high-quality solutions tailored to your unique electronic manufacturing needs. Choose excellence. Choose A2ZEMS.
03
Custom Quotes & Production
We offer tailored solutions with turnkey PCB assembly, providing flexibility to match your project’s unique needs. From prototypes to large-scale runs, we adapt to bring your vision to life.
04
Top Class Customer Service
Our team is here to make the entire process easy and stress-free for you, every step of the way. With our responsive support and expert guidance, we redefine the standards for exceptional PCB assembly service.
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FAQ's
A2Z EMS offers end-to-end PCB assembly services including design support, component sourcing, surface mount (SMT) and through-hole assembly, box build, coating & potting, quality testing, and final product integration. We handle every phase to ensure a seamless and efficient manufacturing experience.
Yes, we offer both Surface Mount Technology (SMT) and Through-Hole Technology (THT). We also provide BGA assembly and selective soldering, ensuring the flexibility to meet diverse technical and application needs.
Absolutely. Whether you need a single prototype board or high-volume production, we scale our services to match your needs. Our streamlined processes allow for rapid prototyping and efficient scaling.
Yes, A2Z EMS specializes in turnkey solutions, managing the entire process from component procurement to final assembly and testing. We also support partial-turnkey and consignment models, giving you full flexibility.
We accept standard formats such as:
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Gerber files
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Bill of Materials (BOM)
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Pick and Place files (Centroid data)
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Assembly drawings
Send your files to info@a2zems.com or use the Get Quote form on our site.-
To begin, simply request a quote via our website or email us your design files and project details. Our team will review your requirements and provide a detailed quote and timeline.
We follow strict industry standards including IPC guidelines and RoHS compliance. Our quality management and process control systems are backed by ERP-based traceability and SPC (Statistical Process Control) reporting.
Yes, we support international shipping of assembled PCBs. We work with trusted carriers to ensure timely and secure global deliveries.
Lead times depend on complexity, quantity, and component availability. Prototypes can be delivered in as little as 5–7 business days, while standard production orders typically take 10–15 business days.
Yes. We offer competitive volume-based pricing. The more you order, the better the unit price, making us a cost-effective choice for scaling production.
Our rigorous quality control includes:
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3D Automated Optical Inspection (AOI)
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In-line solder paste inspection (SPI)
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Functional testing (when requested)
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ERP-based traceability for complete lot tracking.
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Yes, we offer functional testing based on your test requirements or test fixtures. This ensures your boards not only meet assembly specs but also work exactly as intended in real-world applications.